Maschinen

New innovative disc rotatives are the key feature of the modular chamber systems of the EBODISC series family, including many advantages whilst creating new standards for the processing of a wide range of components. The disc rotative comprises 1, 2 or 3 eccentric-discs, precision-mounted within each others circumference, which by means of an integrated vertical slide moves a 60 kV EB generator, of the MOBILGEN series, with full coverage inside the vacuum chamber.

The simultaneous reduction in chamber volume and reduction in evacuation time also increases the efficiency of the process considerably.

Video EBODISC

Example of saved space by an EBODISC ED S with workpiece rotating device for components with a cross section of up to 1000x1000 mm, and a length of up to 2000 mm.

ebodisc raumeinsparung

According to the reduction of the chamber volume the pumping capacity respectively the evacuation time will be reduced.

Chamber systems

Standard chambers of the EBODISK ED S series

The chamber systems of Type EBODISK ED S are modular in construction and are supplied as standard in 4 sizes with vertical-slide and longitudinal slide system for the workpiece movement.

They can be equipped for simple or complex machining of components with a cross-section of up to 1,400 mm side length and large workpiece lengths. The travel movement of the linear slide is calculated from the component length less the working area of the disc rotative.

EBODISC ED S

Compact chambers of the EBODISK ED K series

Compact chamber systems of EBODISK ED K are modular in construction and are produced in 4 sizes for simple or complex processing of components with maximum dimensions up to 1,000 mm side length.

The workpiece can be firmly positioned during the machining cycle or moved by a rotary device or a 2-axis manipulator, while the disc rotative traverses the beam generator into required position within the chamber area.

For systems with rotating vertical-slides and a robotic swivel arm with MOBILGEN MG T generator, the beam angle can also be varied program controlled.

EBODISC ED K

For systems with rotating vertical-slides and a robotic swivel arm with MOBILGEN MG T generator, the beam angle can also be varied program controlled.

Disc rotative

1-disc rotative

1-disc rotative of the EBODISC ED13 series with rotating vertical-slide and swivelling generator MOBILGEN MG 60T.

1 Scheibenfahrwerk

2-disc rotative

2-disc rotative of the EBODISC ED21 series with vertical-slide and generator MOBILGEN MG 60V For standard EB chamber systems (S series) with axis-controlled linear movement units.

2 Scheibenfahrwerk

3-disc rotative

3-disc rotative of the EBODISC ED31 series with vertical-slide and generator MOBILGEN MG 60V For compact EB chamber systems (K series) for simpler tasks or for complex welding tasks using systems with axis-controlled linear movement units, such as linear slides, rotary and tilting manipulators.

3 Scheibenfahrwerk

Generator vertical slides

The vertical-slides are suitable as linear units for installation on the EBODISC series of 2- or 3-disc rotatives, or as linear and rotary units on the EBODISC series of 1- or 2-disc rotative.
A modular flange allows either the installation of a beam generator of the MOBILGEN MG 60V series or the installation of a swivel module with a beam generator of the MOBILGEN MG 60T series.
These are available as standard with zero-backlash special guides and fast-acting servo-drives ball spindles with 3 heights.

vertikalfahrwerk

Generator swivel module

In the 1-disc rotative of the EBODISC EB13 series, the 540° rotating vertical slide with the swivel arm and MOBILGEN MG 60T beam generator mounted on the underside are moved in a hypocycloidal motion through the chamber, while the component is moved on the longitudinal slide.

Schwenkmodul DE

In order to avoid any collisions between the generator power supply and the workpieces or movement units, the generator swivel module is designed so that the connection and supply cables in the interior of the vertical-slide is protected up to the swiveling generator. The 60 kV supply cable is fed to a rotating plug connection of the generator in the jib arm of the tilt axis.

The generator moving in 5 free motions can reach even very inaccessible processing positions at all necessary angles of attack.

By the interaction of all axes, the MOBILGEN MG 60T generator can perform all movements for processing of workpieces on any production lines.

SST Chamber machines

EBOCAM® series

 

EBODISC series

 

Steigerwald Strahltechnik GmbH
Emmy-Noether-Str. 2
82216 Maisach · Germany
Phone: +49 8141 3535-0
Fax: +49 8141 3535-215
E-Mail: info@sst-ebeam.com
Member of Global Beam Technologies AG

PTR Strahltechnik